J.V. Engineers

Low line sizing Machine

Multi Point PLC Based low Line Sizing machine

LOW LINE SIZING MACHINE HAS BEEN SPECIALLY DEVELOPED TO MEET THE REQUIREMENT OF THOSE CLIENTS WHO WANT TO SIZE DIFFERENT COUNTS TO FEED 100 RPM TO 1000 RPM AIRJET LOOMS WHICH IS NOT POSSIBLE IN HIGH LINE SIZING MACHINE.

WE HAVE DESIGNED IT WITH CONVENTIONAL MECHANISM & ADDED IT WITH LATEST ELECTRONIC GADJETS WHICH WE USE IN OUR HIGH LINE SIZING MACHINE TO REDUCE THE COST & GIVE THE BEST PERFORMANCE ON HIGH RPM LOOMS.

Heavy duty Head Stock with main motor (10-20HP) for drive to drag roll, cylinder & size box & Winder Motor (15-30 HP) for Beam Drive
Working width (mm) : 1800 to 4000
Flange diameter (mm) : 600 to 1250
Beam pressing device (pairs of roll) : Pneumatic floor mounted
Doffing / Donning : with Servo Drive
Individual lenze german make geared motor & servo drive.
MOISTURE CONTROLLAR = PLEVA (GERMANY).
Proportionate Squeezing.
TEMPRATURE CONTROLLAR THROUGH PID VALVE.
AUTO STRETCH CONTROL.
AUTO SIZE LEVAL CONTROL.
WITH HUMAN MACHINE INTERFACE (HMI)
INBUILT DATA STORAGE

Size Box

Standard design who 2 dips & 2 nips
Also offered positive feed for Over Feed / Under Feed with help of PIV
Size circulation to maintain constant size level for uniform size pick up through G.M. Pump & Reservoir
PIV provided for Wet Zone Stretch Control

Operator Interface

The drive, temperature of cylinders and size box, tension in different zones, squeezing roll pressure and warper beam braking pressure, all are controlled through PLC and can be effectively controlled through user friendly HMI (Human Machine Interface) provided at the head stock.

Drying Range

Various configuration offered to suit individual requirements
Cylinders of pre dryers driven by warp sheet
Temp. control in groups
All cylinders are S.S. 304 quality 14 SWG thk. Suitable for 60 psi working
pressure of steam and tested at 120 psi pressure.
Drive to cylinders through 105 teeth X ¾ “Duplex sprocket and chain.
Cylinders are mounted on double row self-aligning ball bearing housing.
All cylinders are fitted with rotary steam joints, S.S. syphone pipe and steam
traps connected by copper steam pipe to main condensate header.
Each cylinder will be provided with one steam vacuum breaker valves and also fitted with ball steam inlet valve to control flow steam.
Steam manifold is divided into one group for steam control provided with safety valve and steam pressure guage at main entry of steam.

Beam Creel

Working width (mm) 1400 to 2400
Flange diameter (mm) 500 to 1000
No. of Beams. 20
20 beams TELESCOPE VERTICAL TYPE warping creel to accommodate warper beam of 500mm to 1000mm 0 and widths between 1400mm to 2400mm telescopic types widths between 1400mm to 2400mm telescopic types with adjustable heavy duty beam holding brackets fitted on sturdy M.S. fabricated frames for vibration free operation.

Beam Let-Off Device

This is provided for sectional warping beams, normally with colored yarn patterns, with pneumatic braking device on both the sides.